Automatic 5L-25L Servo Piston Filling Machine for Oil Honey Sauce

Product Description

Fully Automatic Filling Capping Machine | For Oil, Sauce, Syrup, Honey & Paste, with PLC & HMI

Product Description

Automatic 6 head servo piston pump lubricating oil lube engine oil filling line

• Enhanced Food Safety: All product-contact components are crafted from SS304/SS316L stainless steel, ensuring full compliance with global sanitary standards.

• Maximum Operational Uptime: Engineered for efficiency, achieving a 30% reduction in changeover and maintenance downtime for continuous production.

• Sustainable Engineering: Optimized filler enclosures and high-efficiency servomotors significantly lower resource consumption and operational costs.

• Advanced Hygiene Control: Features precision volume control and contactless filling technology to eliminate contamination risks.

• Smart Cleaning (Automatic Dummy Bottles): Simplifies sanitation with automatic dummy bottle integration, making cleaning procedures safer, faster, and more thorough.

• Rapid Bottle Changeover: Automated adjustment systems streamline format switches, further enhancing your line's overall equipment effectiveness (OEE).

Product Parameters

 

Containers and Specifications
Project Name:  Liquid Filling Machine				Engine Oil and Fat Products /Daily Chemicals / Corrosive Liquid
Bottle Material	Bottle Shape	Filling Range	Capacity	Filling level (mm)
PET / PP / PE / Glass / Metal	Round / Square / Unique Shape	200ml-30L (can be customized)	As request	Distance from bottle neck According request
Filling Valve	Each filling valve is controlled by a servo motor, realizing segmented high-and-low-speed control; vacuum suction devices ensure no leakage.
Cap closing method	Applicable for both crowning and capping; mechanical instant sealing or servo-controlled sealing.
Bottle components	rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps
Filling precision	Filling Accuracy: ±2-3g Standard Deviation: 1.5
User Ambient Conditions		Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification		Voltage:380V±5%, 3phase; Frequency:50HZ±1%

 

Detailed Photos

Features:
 

• Intelligent Control & Automation:

  • Highly automated system with a compact structure and user-friendly interface.

  • Integrated sensors automatically detect and manage bottle missing, jamming, or blocking.

  • Smart Logic: Filling stops automatically if no bottle is detected; failed valves will bypass bottle and cap feeding to prevent waste.

• Sanitary & Robust Design:

  • The frame features a heavy-duty welding structure with an integrated oil trap for efficient waste collection and discharge, meeting strict sanitary filling standards.

  • Product contact parts are crafted from high-grade stainless steel (SS316L/SS304) with a seamless design to eliminate "dead corners".

• High Flexibility & Protection:

  • Utilizes a variable pitch screw and conveyor system for fast, tool-free bottle size changeovers.

  • Sensor Protection: The flexible bottle support plate prevents damage to high-precision weighing sensors.

  • Safety Detection: Includes a crooked bottle detection system that halts operation if a bottle is misaligned.

• Maintenance-Free Efficiency:

  • Filler and capper heights are fully adjustable to accommodate various production needs.

  • Designed with corrosion-resistant materials for a long service life.

  • Self-lubricating components reduce operational costs and maintenance downtime.

 

High-Performance Oil Filling Valve

• Versatile Application: Widely utilized in advanced filling machinery, specifically engineered for handling high-viscosity materials with ease.

• Precision & Efficiency: Engineered for high-speed filling without compromising accuracy or operational stability.

• Compact & Modular Design: Features a streamlined, space-saving structure that allows for flexible integration and simplified pipe routing.

• Advanced Anti-Drip Technology: Incorporates a specialized seal design at the nozzle tip, ensuring a clean, drip-free filling process.

• Submersible Filling Capability: The beveled (chamfered) nozzle structure provides an orientation effect, facilitating submersible filling to minimize foaming and splashing.

Rotary Pump Dosing System

• High-Viscosity Expert: Ideal for creams, sauces & pastes.

• Superior Efficiency: Up to 30-50 BPM per nozzle.

• Powerful Suction: Handles extra-thick materials with ease.

• Zero Damage: Maintains product texture and consistency.

Siemens PLC Touch Screen Smart Control

The filling speed and volume of each nozzle can be adjusted on the screen independently. For filling different products we can save the parameter in the screen as recipe, and one-button start when changing different packaging or products.

Remote Assistance
Remote controller, just connect network or WIFl, it will enable to debug program remotely, more convenient

 

Product Application

 

Suitable for quantitative filling of various oils, such as sunflower seed oil, soybean oil, palm oil, vegetable oil, peanut oil, rapeseed oil, lubricating oil of engine oil, industrial oil, etc.

Our Advantages

We'll change into your standard plug before shipping,such as American plug, UK plug, European plug...

Complimentary installation kit


Complimentary installation kit

 

 

Why Partner with Our Factory?

 

• Manufacturing Excellence:

  Our 20,000 square meters standardized workshop is equipped with state-of-the-art processing units, including water jet, plasma, and laser cutters, ensuring high-precision component fabrication.

• Rigorous Quality Assurance:

  Every machine undergoes a strict 24-hour continuous run test before dispatch. We meticulously verify the integrity of water pipelines and ensure the absolute stability of pneumatic, electrical, and mechanical systems.

• Rapid Spare Parts Supply:

  We maintain a vast inventory of spare parts to guarantee quick turnaround times and long-term supply security for your production line.

• Customized Engineering Solutions:

  Our experienced engineering team designs bespoke flow charts tailored to your specific product, capacity, and facility constraints-maximizing output while saving floor space.

• Global Installation Support:

  Our professional installation team (fluent in English) ensures seamless on-site setup and training, helping you achieve ROI and full production capacity in the shortest time possible.

Certifications & Patents

• Global Compliance: Fully certified to international industry standards, ensuring seamless integration and safety in global markets.

• Invention Patents: Backed by over 30 national patents and intellectual property rights, showcasing our commitment to continuous innovation and technical leadership.

• Verified Quality: Hold official National Certificates of Equipment Verification, guaranteeing that every machine meets rigorous precision and performance benchmarks.

Our Service & Commitment

• 24/7 Global Support:

  • Instant online assistance via video calls for machine operation guidance.

  • Live virtual factory tours to see our manufacturing process in real-time.

• Proven Success Stories:

  • We can provide references to successful production lines in your region, allowing you to witness our machines in action directly.

• Professional On-site Support:

  • Installation & Commissioning: We dispatch seasoned technicians to manage equipment installation, debugging, and test production at your facility.

  • Comprehensive Training: Our experts provide on-site technical training to ensure your team can operate the line efficiently.

  • Quality Assurance: We guarantee that all equipment supplied is 100% brand new and never used.
     

Comprehensive After-Sales Care

• 12-Month Quality Guarantee: We provide a full 1-year warranty. During this period, wearing parts are supplied free of charge, and other components are offered at the lowest factory price.

• On-Site Troubleshooting: If an issue cannot be resolved remotely, we will arrange for a technician to visit your factory to solve the problem on-site.

• Lifetime Technical Support: Even after the warranty expires, we continue to provide dedicated technical assistance and professional after-sales services to ensure your production never stops.

Shanghai Paixie is a professional manufacturer of beverage machinery in China.With the scientific progressive conception of rapid introduction, we make our machinery cover all over the overseas market. We have been producing our goods with mature techniques and first-class quality. We warmly welcome customers all over the world to visit our manufacture.

FAQ

 

Q1:When can I get installation from you? how much the cost?

 

When you finish the preparation conditions(water resource, electricity, air supply, production materials) according to our designed layout, please contact with our sales manager, we will dispatch engineer to you.

 

Inspect and improve connection jobs together with your team.

Guide your staff to operate machines, and explain how to operate and maintain machines.
Collected your comments on our machines, we will send feedback to our technical team to improve our machines continuously.
The customer should be responsible for the room, meals and board and the two-way air tickets and visa and fee as well the allowance 100 USD per day for each person. And should be also responsible for the engineer's personal safety.

 

Note: Normally when your preparation is done, you can contact with our sales people and cooperate us to get the visa for the engineer and our engineer will be there within 15 days more or less.
 

Q2:How long time for installation?

According your machines order, we will send one or two engineers to your plant, it will take about 15 days to 30 days.
 

Q3:When can I get my machine after I paid?

Normally production time is around 30-60days, it depends on your ordered machines and quantity. The shipping time is based on your destination port.
 

Q4:How about the spare parts?

We will send one year enough easy broken spare parts together with the machines together when delivery. During the warranty time, we will supply the spare parts with our cost price including and delivery fees.
 

Q5:How to test machine before delivery?

We will connect all machines in line make them running over 8 hours non-stop, then take and send testing videos. Or we could live video inspection .

 

Q6:Do you provide customized service?

We are able to develop the machines according your requirements(material, power, illing type, the kinds of the bottles, and so on), at the same time we will offer you professional advice based on our 30+ years beverage machine industrial experience.